RESULTS TO EXPECT
- 30% to 300% increase in capacity.
- Stop shipping errors
- Manage job site delivery and installation
- Tutor assemblers on complex assemblies
- Manage damaged parts
- Detect bottle necks early
- Reduce overtime
- Get job costing data
Production Coach is the only solution that manages parts, assemblies, broken parts, shipping errors, provides user friendly assembly instructions. You can schedule your projects and track them through each stage of your factory.
CUSTOMIZED TRACEABILITY TECHNOLOGIES
- The most common one: The Barcode
- RFID – (Radio-frequency identification ) – RFID tag can be attached to an product during production, which can be used to track its progress through the factory. – Is currently deployed for products and sub-assemblies.
- CNC SYNC: data capture directly from machines.
TAKE THE PULSE OF YOUR COMPANY IN REAL TIME
Production Coach utilizes a centralized SQL database connecting both office and factory to real-time data. Web applications such as Jobsite Tracking and Timekeeping are synchronized with the Local Area Network environment.
Production Coach is modular in nature meaning that you can do as little or as much as you want with it. Successful deployment in your factory can be accomplished in days, not weeks or months.
IMPORT YOUR DATA — IN ONLY 4 CLICKS
One of Production Coach greatest attributes is the ability to harness data, import from industry software solutions including woodCAD|CAM, Cabinet Vision, Microvellum, Cut Rite, Excel and more. Once imported Production Coach knows the products in the work order, all the parts, hardware etc.
PRODUCTION COACH INTERFACE
Production Coach Interface is clean and simple, basic setup includes Workorders on the left, Assemblies top middle and loose items from the assembly.
PLANNING WITH
GOOGLE CALENDARS
Automatic finite back scheduling of work orders for production, delivery and installation with unlimited calendar views.
BUSINESS
INTELLIGENCE DASHBOARD
Global vision of your production. Real-time view of important KPI such as balanced flow, bottlenecks, etc, along with BIG DATA analysis of manufacturing history.
Make better business decisions
Get an accurate picture of your time
Optimize your processes
Save time and money
WORK ORDER STATUS
See the real-time progress of work orders as they move through the factory and jobsite.
See status of orders or view by work center.
Complete status of projects
Detailed status per station
Visual of alerts per project
Visual of production
DAMAGED PARTS
Reports and alerts of missing or damaged parts are created and distributed automatically.
TIME KEEPING
Web based time keeping for payroll and work order costing.
SMART LABELS
Grouping by edge material or part type for next operation, automatically updated parts status, and create damaged part alerts all from a single interface.
Generate on-demand labels, control and pace off-loading and label orientation.
SORTING
A single barcode scan organizes parts by assembly and provides feedback for missing items. Assembly is notified of products ready to assemble. Sorting can be synchronized with other sorting stations: cabinet parts, doors/drawer fronts, drawer boxes, base assemblies, etc.
COMPATIBLE WITH:
- Mobile Cart
- Wait until all parts of a project are sorted into 1, 2 or 3 mobile carts before being sent to assembly
- Square Footage Required
- Fixed Rack
- Put in/Pull Out
- Continuous Mounting
- Takes up less space.
All Blue
~ Ready To Sort
Red ~ Part Assigned Location/Bin
Green ~ Project Sorted Ready For Assembly
Orange
~ Damaged Part Alert
Production Coach Before
Production Coach After
Eliminates the need to search for parts
Clear visual of alerts and progress
Simplifies subsequent operations
Better management of space and resources
ASSEMBLY
Scan any part of the completed bin to start the assembly. See part details and part position with the assembly.
Reduce the need for wasteful conversations between engineering and factory floor staff.
Easily locate all components
Centralization of documentation
Prioritization and precise definition of tasks and steps
Reduces assembly time by 50%
Precise definition of tasks and steps
Standardization of quality
Quickly train new employees
Increases employee performance
KITTING
Create kits with unique barcode of pallets, parts, mouldings, hardware, etc. that need to be included in the shipping ticket.
Example of a label of the kit created.
STAGING
Stage products, pallets, and kits into a designated location prior to shipment.
Optimization of space
Organization of shipping chain
Eliminates the time allocated to research
Prevents component breakage and rework
SHIPPING
Ensure 100% accurate shipments, 100% of the time. Generate instant and electronic verification of everything scanned onto the truck.
COST OF ERRORS:
- When placing an order = $1
- When processing an order = $10
- During transformation = $100
- At the client = $500 to $1,000
Scanning Products Onto Truck
Report Shows All Product Loaded Onto Truck
Eliminates incomplete shipments
Real-time load validation
Remote access to documents
Management of damaged parts
JOBSITE TRACKING
Web application for scanning products and kits off the truck at delivery and/or at installation. Data is synchronized with Local Area Network environment.
Synchronizes with the company’s network
Eliminates incomplete shipments
Alert management
Centralization of documentation
Real-time status
PRODUCTION COACH – PROVEN RESULTS
Our clients observed and confirmed numerous gains and improvements as early as the week following Production Coach implementation.
Significant improvements in Assembly Time resulting in a measurable and considerable daily production increase.
Reduction by more than 80% of time spent searching for components and gather materials through the factory floor.
Complete visibility and control on damaged parts identification and important optimization of time to put parts back in production.
Considerable decrease of missing items in delivery, optimization of truck loading and noticeable decrease of Service Calls.
PRODUCTION COACH SYSTEM REQUIREMENTS
Component |
Minimum Requirement |
| PC Minimum Requirements | Microsoft ® Windows 7, 8 or 10 with 32 or 64 bit Professional Edition Intel Pentium 4 or Athlon AMD Dual-Core, 2.6 GHz or higher 4G of RAM 1G space on the disk for installation 1600 x 900 VGA with true colors Internet Explorer 7.0 or higher |
| Server Minimum Specification | Processor: 6 core 1.90GHz Memory: 4 X 4G UDIMM, 1333 MT/s, Low Volt, Dual Rank, x8 Data Width (16G Total) Operating System: Windows Server 2008 or higher |
| Label Printer | Thermal Transfer Printer or Direct Thermal/Thermal Transfer Printer No Direct Thermal Print Color: Monochrome Maximum Print Resolution: 203 dpi Maximum Mono Print Speed: 152.40 mm/s, 6 in/s USB: Yes |
| USB Scanner | Host Interface: Multi-interface Product Type: Handheld Barcode Scanner Image Sensor: Linear Connectivity Technology: USB Cable Light Source: Laser Scan Pattern: Bi-directional Scan rate: 100 scan/s Supported Interfaces: Keyboard Wedge Included : USB Cable and Stand Scanner has to handle prefix and suffix "enter" when scanning |
| Cordless Scanner | Host Interface: USB Product Type: Handheld Barcode Scanner Image Sensor: Imager Color: Twilight Black Connectivity Technology: Wireless Light Source: LED Bluetooth: Yes Bar Code Dimension: 1D Scan Pattern: Linear Scan rate: 547 scan/s Included: USB Cable and Desktop Cradle Scanner has to handle prefix and suffix "enter" when scanning |
