Learn more about Production Coach, hover over the plus “+” signs to see how Production Coach gives you complete real-time visibly of stations in your production line. Real-time data allows you to take action, manage your team and make the right decisions at the right time.


Production Coach Connections

2 Minute Sketch Video


Introduction Sketch Video Featuring Production Coach

Live Factory Tour



Lutz Woodworks Production Coach Factory Video

Production Coach Connects With


One of Production Coach greatest attributes is the ability to harness data, import from industry software solutions including woodCAD|CAM, Cabinet Vision, Microvellum, Cut Rite, Excel and more. Once imported Production Coach knows the products in the work order, all the parts, hardware etc.

import from engineering software woodCAD|CAM CutRite
import from engineering software cabinet vision ecabinet imos kcd microvellum

Take The Pulse Of Your Company In Real Time


Production Coach utilizes a centralized SQL database connecting both office and factory to real-time data. Web applications such as Jobsite Tracking and Timekeeping are synchronized with the Local Area Network environment.

Production Coach is modular in nature meaning that you can do as little or as much as you want with it. Successful deployment in your factory can be accomplished in days, not weeks or months.

Production Coach Forum

Production Coach Features


Interface

Production Coach Interface is clean and simple,
basic setup includes Workorders on the left, Assemblies top middle and loose items from the assembly.

Production Coach Interface

Business Intelligence Dashboard

Global vision of your production. Real-time view of important KPI such as balanced flow, bottlenecks, etc, along with BIG DATA analysis of manufacturing history.

Production Coach Workorder status

Make better business decisions

Get an accurate picture of your time

Optimize your processes

Save time and money

Work Order Status

See the real-time progress of work orders as they move through the factory and jobsite. See status of orders or view by work center.

Production Coach Workorder status

Complete status of projects

Detailed status per station

Visual of alerts per project

Visual of production

On Demand Documentation

At any station throughout can have access to any documents needed for production, project rendering, elevation drawings etc.

Production Coach On Demand documentation

Damaged Part

Reports and alerts of missing or damaged parts are created and distributed automatically.

Production Coach Damaged Part

Time Keeping

Web based time keeping for payroll and work order costing.

Production Coach Time Keeping Screen

Smart Labels

Grouping by edge material or part type for next operation, automatically updated parts status, and create damaged part alerts all from a single interface. Generate on-demand labels, control and pace off-loading and label orientation.

Production Coach Smart Label Screen

Sorting

A single barcode scan organizes parts by assembly and provides feedback for missing items. Assembly is notified of products ready to assemble. Sorting can be synchronized with other sorting stations: cabinet parts, doors/drawer fronts, drawer boxes, base assemblies, etc.

Compatible With

  • Mobile Cart
    • Wait until all parts of a project are sorted into 1, 2 or 3 mobile carts before being sent to assembly
    • Square Footage Required
  • Fixed Rack
    • Put in/Pull Out
    • Continuous Mounting
    • Takes up less space.

All Blue
~ Ready To Sort

Red ~ Part Assigned Location/Bin

Production Coach - Interface -  Part Assigned Bin

Green ~ Project Sorted Ready For Assembly

Orange
~ Damaged Part Alert

Production Coach Before

Production Coach After

Eliminates the need to search for parts

Clear visual of alerts and progress

Simplifies subsequent operations

Better management of space and resources

Assembly

Scan any part of the completed bin to start the assembly. See part details and part position with the assembly.Reduce the need for wasteful conversations between engineering and factory floor staff.

Production Coach Assembly

Easily locate all components

Centralization of documentation

Prioritization and precise definition of tasks and steps

Reduces assembly time by 50%

Precise definition of tasks and steps

Standardization of quality

Quickly train new employees

Increases employee performance

Kitting

Create kits with unique barcode of pallets, parts, mouldings, hardware, etc. that need to be included in the shipping ticket.

Production Coach Kitting Screen

Staging

Stage products, pallets, and kits into a designated location prior to shipment.

Production Coach Workorder staging

Optimization of space

Organization of shipping chain

Eliminates the time allocated to research

Prevents component breakage and rework

Shipping

Ensure 100% accurate shipments, 100% of the time.
Generate instant and electronic verification of everything scanned onto the truck.

Cost Of Errors:
When placing an order = $1
When processing an order = $10
During transformation = $100
At the client = $500 to $1,000

Production Coach Workorder staging

Eliminates incomplete shipments

Real-time load validation

Remote access to documents

Management of damaged parts

Jobsite Tracking

Web application for scanning products and kits off the truck at delivery and/or at installation. Data is synchronized with Local Area Network environment.

Production Coach – Proven Results


Our clients observed and confirmed numerous gains and improvements as early as the week following Production Coach implementation.

Production Coach Icon Assembly
Significant improvements in Assembly Time resulting in a measurable and considerable daily production increase.

Production Coach Icon Sorting
Reduction by more than 80% of time spent searching for components and gather materials through the factory floor.

Production Coach Icon Sorting
Complete visibility and control on damaged parts identification and important optimization of time to put parts back in production.

Production Coach Icon Shipping
Considerable decrease of missing items in delivery, optimization of truck loading and noticeable decrease of Service Calls.

Production Coach Customers

Commercial Interiors Manufacturing
Custom Cabinets
Homestead Cabinet & Furniture
KItchens Now!
Lutz Woodworks Logo
nexis3
Phill's Custom Cabinets

Videos