Production Coach - 360° View of Your Factory's Operations

Learn more about Production Coach, hover over the plus “+” signs to see how Production Coach gives you complete real-time visibly of stations in your production line. Real-time data allows you to take action, manage your team and make the right decisions at the right time.

2 Minute Sketch Video

Live Factory Tour

Production Coach Connects With

One of Production Coach greatest attributes is the ability to harness data, import from industry software solutions including woodCAD|CAM, Cabinet Vision, Microvellum, Cut Rite, Excel and more. Once imported Production Coach knows the products in the work order, all the parts, hardware etc.

import from engineering software woodCAD|CAM CutRite

import from engineering software cabinet vision ecabinet imos kcd microvellum

Take The Pulse Of Your Company In Real Time

Production Coach utilizes a centralized SQL database connecting both office and factory to real-time data. Web applications such as Jobsite Tracking and Timekeeping are synchronized with the Local Area Network environment.

Production Coach is modular in nature meaning that you can do as little or as much as you want with it. Successful deployment in your factory can be accomplished in days, not weeks or months.

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Production Coach Features

Interface

Production Coach Interface is clean and simple,
basic setup includes Workorders on the left, Assemblies top middle and loose items from the assembly.

Production Coach Interface

Business Intelligence Dashboard

Global vision of your production. Real-time view of important KPI such as balanced flow, bottlenecks, etc, along with BIG DATA analysis of manufacturing history.

Production Coach Workorder status

Make better business decisions

Get an accurate picture of your time

Optimize your processes

Save time and money

Work Order Status

See the real-time progress of work orders as they move through the factory and jobsite. See status of orders or view by work center.

Production Coach Workorder status

Complete status of projects

Detailed status per station

Visual of alerts per project

Visual of production

On Demand Documentation

At any station throughout can have access to any documents needed for production, project rendering, elevation drawings etc.

Production Coach On Demand documentation

Damaged Part

Reports and alerts of missing or damaged parts are created and distributed automatically.

Production Coach Damaged Part

Time Keeping

Web based time keeping for payroll and work order costing.

Production Coach Time Keeping Screen

Smart Labels

Grouping by edge material or part type for next operation, automatically updated parts status, and create damaged part alerts all from a single interface. Generate on-demand labels, control and pace off-loading and label orientation.

Production Coach Smart Label Screen

Sorting

A single barcode scan organizes parts by assembly and provides feedback for missing items. Assembly is notified of products ready to assemble. Sorting can be synchronized with other sorting stations: cabinet parts, doors/drawer fronts, drawer boxes, base assemblies, etc.

Compatible With

Mobile Cart
- Wait until all parts of a project are sorted into 1, 2 or 3 mobile carts before being sent to assembly
- Square Footage Required

Fixed Rack
- Put in/Pull Out
- Continuous Mounting
- Takes up less space.

All Blue
~ Ready To Sort

Production Coach - Interface - Ready To Sort

Red ~ Part Assigned Location/Bin

Production Coach - Interface - Part Assigned Bin

Green ~ Project Sorted Ready For Assembly

Production Coach - Interface - Project Sorted Ready For Assembly

Orange
~ Damaged Part Alert

Production Coach - Interface - Damaged Part Alert

Production Coach Before

Production Coach After

Sorting Before Production Coach Table Method

Sorting Before Production Coach Standup Method

Sorting Before Production Coach Standup/Sharpie Method

Eliminates the need to search for parts

Clear visual of alerts and progress

Simplifies subsequent operations

Better management of space and resources

Assembly

Scan any part of the completed bin to start the assembly. See part details and part position with the assembly.Reduce the need for wasteful conversations between engineering and factory floor staff.

Production Coach Assembly

Easily locate all components

Centralization of documentation

Prioritization and precise definition of tasks and steps

Reduces assembly time by 50%

Precise definition of tasks and steps

Standardization of quality

Quickly train new employees

Increases employee performance

Kitting

Create kits with unique barcode of pallets, parts, mouldings, hardware, etc. that need to be included in the shipping ticket.

Production Coach Kitting Screen

Staging

Stage products, pallets, and kits into a designated location prior to shipment.

Production Coach Workorder staging

Optimization of space

Organization of shipping chain

Eliminates the time allocated to research

Prevents component breakage and rework

Shipping

Ensure 100% accurate shipments, 100% of the time.
Generate instant and electronic verification of everything scanned onto the truck.

Cost Of Errors:
When placing an order = $1
When processing an order = $10
During transformation = $100
At the client = $500 to $1,000

Production Coach Workorder staging

Eliminates incomplete shipments

Real-time load validation

Remote access to documents

Management of damaged parts

Jobsite Tracking

Web application for scanning products and kits off the truck at delivery and/or at installation. Data is synchronized with Local Area Network environment.